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Corn Puff Snacks Production Line

How do they make puffed corn snacks?
flow chart: mixer → screw conveyor → screw extruder → shaping machine → elevator → oven → seasoning line → packaging machine
Extruded maize snacks are manufactured through extruding moistened maize meal under high pressure and temperature conditions. The puffed product is then fried and usually coated with a savoury flavour such as cheese, chilli, barbeque sauce, sour cream or onion. The flavouring agent is applied in a powder form.

Loyal technology for snack food processing -- Improve your snack line with completely integrated processing and packaging systems.
Loyal Snack Machines feature innovative technology developed through years of experience delivering snack food systems around the world.
We have 20 food engineers who have been engaged in the development of snack machinery for a long time, and can provide stable technical support and formulas all year round.
Any popular puffed snack production process can be delivered quickly!

Extrusion- Corn Puff Snacks Making Machine

Extrusion processing, where bran-rich flour is run through an extruder, used to make a variety of foods such as pasta, cheese puffs, breakfast cereals, and pet food.

The taste of puffed snacks plays an important role in the selling price of the products. Different brands of puffed snacks are different because of the materials used to manufacture successful snacks!

Fried- Industrial Batch And Continuous Fryers

The raw material of fried puffed snacks is corn flour.

During frying the snack, the moisture content was reduced from 8% to 2%. Puffed snack producers can use continuous fryers for mass production, while batch fryers are convenient for small-scale fried snack producers.

Drying - Industrial Tunnel Continuous Microwave Dryer

Puffed snacks become crispy during the drying process.

Manufacturers require snacks to be dried after the extrusion process until the moisture content drops below 4%.

In this way, the puffed snack achieves satisfactory texture and storage stability.

Drying process control plays an important role in ensuring that moisture does not rise above or fall below a defined level.

And keep the taste!

CORN PUFF SNACKS PRODUCTION LINE
NO.	MACHINE OF CORN PUFFED SNACKE MAKING MACHINE
1	Flour Mixer
2	Double Screw Extruder
3	Air Conveyor
4	Multi-Layers Dryer (Electrical Type)
5	Multi-Layers Dryer (Gas Type)
6	Flavoring Machine
7	Cooling Conveyor
8	Molds Of Extruder
9	Control Cabinet Of Extruder
10	Control Cabinet Of Oven

High Quality Low Cost Corn Puffs Snack Food Extruder Machine

Corn puff making machine uses corn, broom, rice, wheat, oats, rye, corn grits, millet, bean grits and powders, sorghum, yellow rice, flour and other grains as materials to produce extruded snacks.
The corn puff making machine can obtain different puffed food by changing different moulds. The size of the finished product can be adjusted according to the different requirements of customers.
Loyal corn puff snacks production line adopt twin-screw extrusion technology and are highly flexible. .The product shape of corn puff making machine is determined by a combination of the die aperture, including ball, tube, stick, ring, fruit loop, star, wheel and flower etc.
Loyal corn puff making machine can produce various uncoated, coated or filled cereal based snacks – with a wide variety of recipes and shapes.

List Of Corn Puff Making Machine Technical Parameter
Machine Series	Installed Power	Power Consumption	Output	Size (LWH)
LY65	84kw	59kw	120-150kg/H	21000x1200x2200mm
LY70L	132kw	92kw	200-250kg/H	23000x1500x2200mm
LY85	239kw	167kw	300-500kg/H	28000x3500x4300mm
LY75	186kw	139.5kw	400-500kg/H	2400020002800
LY95	295kw	222kw	800-1200kg/H	3100035004300

Technologies and Equipment in Processing Snack Foods

Loyal corn puff snacks production line manufacture of extruded snacks, cereals and inclusions. Partnering with our customers and suppliers, we are able to develop extruded items in a variety of shapes and flavors.
Small-pillows
Extruded Filled Pillow Puffs
A crisp shell hides the soft filling within; these pillows are intense! The flavor combinations of shell and filling are endless and can range from cheese to chocolate, savory to sweet.
Extruded Crispy Chips
Our versatile process can make chips in a variety of textures, flavors and shapes. From a tortilla-style massa triangle to a wasabi rice crisp, this chip is fully customizable.
Smallsticks
Extruded Snack Sticks
Made with real potatoes, these sticks are like french fries that are great for snacking anytime. Just don't limit this concept to french fries; think sweet potato, carrot or even purple corn sticks.
Smallrounds
Extruded Other Puffed Shapes
Balls, curls, bubbles, tubes, bananas, cups, disks, stars and more, we want to make your next big idea a reality.
Is puffed food healthy?
Puffed means that the volume will become larger, puffed food specifically refers to the use of frying, extrusion, frying, baking, microwave technology as a maturation process, before and after the maturation process, there is a significant increase in the volume of food.
Loyal puffed food equipment has a number of national patents in China.
Is puffed food good for us?
Healthy puffed food helps digestion, allows rapid pasting of starch in cereals and improves hydration of proteins and carbohydrates.
Use puffed foods as a snack. Don't eat too much, otherwise, it will soon lead to obesity or other things.

Technical Parameter Of Corn Puff Snacks Production Line
Corn Puff Manufacturers Equipment	Technical Parameter
Flour Mixer	Model:Ly-M
	Input Voltage:380v/50hz
	Installed Capacity:4kw
	Power Consumption:4kw
	Output:25kg/7minutes
	Size:1.3 X 1.0 X 1.2m
	Functions:Mixer Makes The Raw Material Adding To Water And Other Chemical Additive Fully Mixed
	Features: 1. This Part That Contacts Mixer To Material Adopts The Stainless Steel Material.
	2. The Discharge Hole Adopts The New Handle-Opened Design, Good Seal And Avoids Leaking The Material.
Corn Puff Making Machine
Corn Puffs Snack Food Extruder Machine	Capacity:120-150kg/H
	Main Motor:22kw
	Heating Power:10kw
	Feed Motor:0.75kw Frequency
	Cutting Motor:0.75kw Frequency
	Oil Pump: 0.37kw Frequency
	Screws Material:38crmoal/38
	Screw Diameter:65mm
	Screw Length:1050mm
	Barrel Material:45#Customize Steel
	Motor Brand:Lijiu Special Brand( China Famous Brand)
	Dimension:25009301850mm
	Function:- Rice Powder, Corn Powder, Millet Powder, Wheat Powder, Oats, Buckwheat, Bean, Starch, Etc.
	Series Of Double-Screw Extruder Mainly Consist Of Feeding System, Extruding System, Cutting System, Heating System, Lubricating System And Controlling System.
	Automatic Lubricating And Forced Cooling Make Sure That Extruder Performs Safely And Extends Using Life.
	Feeding System, Extruding System And Cutting System All Adopt Frequency Conversion Timing To Gain Powerful Drive, Stable Perform, And Electricity Saving.
Air Conveyor	L Screw Are Made Of Alloy And Processed By Special Technique To Possess High Intensity, Abrasion Resistant And Longer Using Life.
	Model：Fsj-Ii
	Input Voltage：380v/50hz
	Installed Capacity：0.75kw
	Power Consumption：0.75kw
	Output：100-300kg/H
	Size：1.2×0.6×2.3m
	Used To Carry Products To The Next Device.
3-Layers Oven	3 Layer, Electric Type
	Capacity:100-150kg/H;
	Installation Power: 45kw
	Driving: 0.75kw
	Heating Power:44.25kw
	Dry Time: About 20 Minutes
	Dimension: 520012002300mm
	Weight: 1200kg
	For Dryer: Aluminum Silicate As Thermal Insulation Materials Inside The Body Cover
	This Kind Of Oven Has A Wide Range Of Application. It Can Dry All Shapes Of Puffing Food, Including Strip, Lump, Granular Materials Etc, As Well As Other Types Of Materials. Users Can Choose Different Types With Different Layer, Length, And Heating Mode.
	It Has Compact Design And Easy Operation.
	The Oven Is Droved With Double Pitch Roller Chain And Heats Materials Circularly. It Runs Smoothly, Never Obstruction.
	Roasting Temperature And Time Can Be Adjusted, Effect Of Roasting Is Perfect.
	With High Efficiency Fuel Saving System, Reasonable Heat Distribution, Material Is Heated Equally, Low Energy But Large Output.
Pre-Drying Machine（Gas Type)	Model：Dlk3-Ii
	Input Voltage：380v/50hz
	Driver Power: 0.75kw
	Dehumidification Fan:0.55kw
	Circulating Fan:3kw
	Burner Brand: Italy Baltur
	Fuel Consumption:
	Diesel：5-16kg/H，
	Gas: 5-16m³/H
	Output：100-200kg/H
	Size：6100x1500x2600mm
	Functions:
	It Is 3 Layers Oven. It Can Be Used To Bake And Dry The Food. The Oven Can Bake All Kinds Of The Inflating Food, Pet Food, And So On.
	Features:
	1. The Oven Has The Compact Structure, Small Occupying, Large Drying Area, Small Surface Area, Slight Radiating Heat And High Thermal Efficiency.
	2. The Belt And The Heat Preservation Use The Stainless Steel; It Is Suitable For Food Industry.
	3. The Running Speed Of Belt Net Can Be Controlled (Frequency)
	4. The Temperature Can Be Controlled Willfully And Designed According To The Need.
	5. Heat With Infrared Ray Heating Tube, Raise And Lower Down Temperature Quickly, Small Heat Inertia And High Heat Efficiency.
	6. Adjustable Transit Speed Of Net Belt With Accurate Temperature Control Device.
	7. Double-Roller Chain And Chain Drive Make Stable And Smooth Running.
	8. Sliding Board Bottom Of Dryer For Easy Cleaning.
	9. Suitable To Dry Non-Fried Extrusion Snacks, Nutritional Powder, Bread Crumb, Pet Food, Soybean Protein, Etc.
Octogonal Seasoner Flavoring Machine	Capacity:60kg/H
	Power:0.75kw
	Size:1200×1100×1600mm